Iowa Falls, Iowa
February 1, 2005
Source:
Waterloo-Cedar Falls Courier via
Checkbiotech
Raising corn that's highly
fermentable and loaded with starch can be financially beneficial
to farmers and ethanol plants.
Northeast Iowa is experiencing a
boom in the ethanol industry. Hawkeye Renewables, a privately
owned company based in Iowa Falls, recently opened a 45-million
gallon plant in the community and started construction on a
facility more than twice as big near Fairbank. Pine Lake Corn
Processors near Steamboat Rock is expected to start producing 20
million gallons a year of the corn-based fuel additive in March.
The three plants will consume about 54 million bushels of corn a
year. This is about two-thirds of the total production of
Hardin, Fayette and Buchanan counties, where the plants are
located.
While the addition of three new substantial corn buyers will
increase competition and prices, ethanol producers say farmers
can rake in more dough by planting the right kind of corn.
Plants may be willing to pay premiums for corn that maximizes
ethanol production. This means hybrids with a high starch
content, the primary ingredient of ethanol. Being highly
fermentable --- the process of turning corn starch into ethanol
--- is also a plus.
Though officials aren't ready to speculate how much extra they
will be willing to pay for ethanol-friendly corn compared to
conventional varieties, they said that's the way the industry is
headed.
"Our goal to is reward people who provide value to the plant,"
said Bruce Rastetter, CEO of Hawkeye Renewables. "We're
encouraging farmers to plant those varieties."
Rastetter said the company is utilizing a machine supplied by
Monsanto that analyzes the ethanol output of different types of
corn. They'll use the data to confirm which hybrids work the
best at their facilities. He hopes to start offering
incentive-based corn delivery contracts next fall.
To help farmers in selecting hybrids, major seed companies like
Monsanto and Pioneer have conducted research in the area. Each
company has compiled lists of their most compatible varieties
for ethanol, which emphasizes gallons per bushel and high
yields.
Pioneer has 69 varieties of what it calls high total fermentable
corn. Its data shows an ethanol yield variance of 7 percent
among different varieties. The industry standard is 2.5 to 2.7
gallons of ethanol per bushel.
Pioneer said their HTF hybrids increase ethanol yield by up to 4
percent. In a 100 million gallon facility like the one being
built in Fairbank, given current ethanol prices, Pioneer said
that's an extra $5 million in revenue per year. Rastetter said
construction is expected to begin next year to double the size
of the Iowa Falls plant as well.
The U.S. Department of Agriculture says ethanol adds 20 to 40
cents per bushel to the value of corn, primarily due to
increased demand, competition and dividends farmers receive as
investors in plants. Pioneer agronomist Bill Long of Cedar Falls
speculates delivering the right kind of corn will be worth even
more.
"I think this will really change how corn is marketed in the
area. If the grower doesn't take a yield hit, it could really be
worth up to 5 cents (more per bushel)," Long said.
That's not including transportation savings from not shipping
corn to the Mississippi River or processors in Cedar Rapids.
Rastetter said a guaranteed supply and high output corn is
valuable to them and will trickle down to farmers.
Both Hawkeye Renewables and PLCP are signed up as preferred
processors with Monsanto. The seed company provides a list
approaching 100 highly fermentable varieties, an ethanol-testing
machine and other incentives.
"The seed doesn't cost any more. If your a grower/investor, why
wouldn't you plant it," said Amy Rutherford who leads Monsanto's
commercial ethanol efforts.
Larry Meints, a farmer-owner and chairman of the board of PLCP,
said he raised a Dekalb variety on Monsanto's list last year and
it was his top producer, averaging more than 200 bushels per
acre.
Meints said initially their won't be premiums offered for
growing ethanol-preferred varieties, but he expects that to
change. He said logistics and identity preservation issues need
to be worked out.
In the mean time, he said farmers that own stock in PLCP will
still benefit financially by raising highly fermentable corn.
They not only get paid for corn, but receive bigger dividends
when the plant makes more money through increased sales.
"We are encouraging our growers to raise it," Meints said of
highly fermentable corn. "A lot of our owners are growers ...
I'm in that boat. Anything that improves efficiency improves the
bottom line."
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