Source: RFID Journal,
LLC
Copyright RFID Journal,
LLC 2007. Reprinted with permission.
By Mary Catherine O'Connor
Monsanto,
a multinational provider of bioengineered agricultural
products, is planning to launch a technology trial in which
it will evaluate the use of passive RFID tags to identify
individual seed packets shipped from its
Agracetus
research and development facility in Middleton, Wis., to its
network of test farms, where new, genetically engineered
seed is tested.
The goal of the RFID trial, according to Patrick Richgels,
an IT specialist with Monsanto, is to determine if using the
tags (instead of the bar codes it currently uses) to
identify the packets will significantly reduce the amount of
time employees spend shipping each case of seeds to the
farms.
In order to learn RFID fundamentals and examine whether
Monsanto could benefit from the technology, Richgels joined
the UW
RFID Industry Workgroup, which is comprised of
representatives from a range of industries and meets monthly
at the
University of Wisconsin's RFID Lab (see
University of Wisconsin Debuts RFID Lab). The group
shares ideas and research around RFID from a business
perspective, and also takes part in collaborative research
projects and experimentation using RFID.
After attending a number of workgroup meetings and learning
the ins and outs of RFID and how other companies were
employing it, Richgels worked with Alfonso Gutierrez, the
lab's director, to establish a feasibility study within the
lab. During these tests, Richgels and the lab staff
experimented with both high-frequency (HF) tags, compliant
with the ISO 15693 standard, and ultrahigh-frequency (UHF)
tags, compliant with the EPC Gen 2 standard, to see how well
they could be read on tightly packed, individually tagged
seed packets.
The cases Agracetus ships to research farms typically
measure 16 inches wide by 24 inches long and carry up to 235
seed packets, so being able to read the individual, tagged
packets inside the case was vital. The feasibility tests
proved encouraging enough for Richgels to schedule the
Agracetus pilot, which he says is set to begin in January
2008 and will last up to six months.
During the pilot, Richgels' team will hand-apply adhesive
labels with integrated RFID tags to each packet of seed it
ships to the test farms. The serial number the lab staff
encodes to each tag will also be printed on the label, both
in a bar code and numerals. To verify the contents of each
shipment, the team will read the tag on each packet by
placing each packed case in front of a fixed-position
reader, then record how long it takes to read all the serial
numbers. At the test farms, the packets will be received
manually, using bar-code scanners to collect each packet's
ID.
"After the pilot," Richgels says, "if the performance [of
the RFID technology] is proven, we will outfit each [test
farm] with RFID read stations." During the trial, the
Agracetus participants will benefit through a faster
shipping process, but if the RFID tags are used and read by
the test farms as well, the benefits will be spread out to
both shipping and receiving the seeds.
In addition, Richgels hopes
to use the RFID tags to perform inventory of tagged packets
at both the Agracetus location and the test farms, and to
locate specific packets within inventory. In preparation for
the pilot, Richgels has worked with systems integrator
Miles
Technology and
Avery Dennison's Atlanta Technical Center to select the
hardware and software to be used.
As they did for the in-lab feasibility tests, Richgels and
his staff will apply both HF and UHF passive tags to the
packets for the pilot, to gauge the performance of both.
Because HF tags are known to be significantly
better-performing than UHF, with faster read rates, Richgels
says that when many tags were being interrogated close to
one another, he expected HF to win out. However, the lab's
feasibility tests didn't show that to be the case. "I
expected HF to have a definite advantage over UHF, but in
the end it was marginal," he says.
Large groups of HF tags could be read faster than the same
number of tagged packets with UHF tags, but Richgels says
speed isn't vital to the application he has in mind. "For
us, taking five seconds, versus 20 seconds, to read a box of
packets...that doesn't make much difference," he says.
Either, Richgels adds, would be a tremendous improvement
over the 20 minutes or more that staff members currently
spend manually scanning each packet's bar code.
Richgels says he is interested in testing HF tags with phase
jitter modulation—a method of changing a radio wave's phase
to communicate data, created to address applications in
which large numbers of tightly packed tags must be read
quickly—but says he has no specific plans to do so as part
of the upcoming pilot. In addition, Richgels expresses an
interest in possibly experimenting with using passive tags
to determine location, so that employees could find specific
packet within a case by querying for the unique ID number
encoded to its RFID tag. Once the pilot is complete, tag
price, performance and functionality will all factor into
the final tag selection process.
According to Lynn Pias,
Monsanto's global manufacturing information technology lead,
the seed packet test is likely just one of many RFID
projects Monsanto is planning, since it recently joined the
advisory board of the
University of Arkansas' RFID Research Center and is
working to develop pilot ideas with the group. Pias and
William Schulz, who heads the Monsanto's global supply chain
optimization/analytics efforts, are both representing
Monsanto on the advisory board.
The center, housed in the
Information
Technology Research Institute at the school's Sam M.
Walton College of Business, has managed RFID research
projects and studies for the likes of
Wal-Mart,
Tyson Foods
and logistics firm
J.B. Hunt.
According to a press statement released by the RFID Research
Center, Monsanto is supporting the center as a way of
connecting with developing RFID applications, to share its
experiences with the technology with other companies, and
because it is interested in how RFID could improve the
efficiency of its supply chain and improve customer service.
Copyright
RFID Journal, LLC
2007. Reprinted with permission.
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